The Official - Lean - Setup Time Reduction - Kit!
U.S. Patent Pending
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Lean Setup!®
For both Simulation Training & Kaizen Events!
This kit teaches how to operate a stop watch, conduct an observational study with clipboard and excel study sheets,
time each task, identify each task as Value, Essential or Non-Value added, work as a team to analyze and brainstorm lean solutions,
separate internal vs external activity, and finally reinforces the Lean principles of setup time reduction in a kaizen setting.
In only one to two hours your team
will obtain business fundamentals, have a fun
time, and retain the knowledge of key LEAN principles.
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Setup time is everywhere! Setup time is 100% waste!
Setting up surgical rooms 4 to 20 times per day!
Avoiding setting up production machines because it takes hours or days!
Turning-around hundreds of blood lab results daily, and living with the delays!
Employees arriving hours before shift start to “Set Up”!
How did we reduce surgical room turnover time
75%, from 2.5 hours
to 35 min?
How did we reduce a machine’s
changeover time 70%,
from 20 to 6 hours (pineapple, soup & drink can
machines) and gaining one
month of annual capacity?
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What You get...The Bottom Line :
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A hands-on training methodology and instruction.
Thousands of people at all levels and various industries have used this proven methodology!
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1 to 2 hours of inexpensive & fun
business training for 4 to 12 students
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Ability to use everything in this kit during your next setup type Kaizen event
(including excel tools, clipboards & stopwatches)!
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A chance to make good coffee and learn!
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A sturdy reusable kit that will outlast training
your entire organization (as long as you buy extra coffee & creamer)
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20 minutes of phone support to get you going
Item
# LSTK: Complete Training Kit |
Price
$449.00 |
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The Kit Includes:
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1 aluminum professional transport case with convenient organization for more than 30 items
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1 14oz 120volt coffee maker
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6 items to enjoy good coffee (coffee, creamer, travel mug, filters, measuring devices)
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Several items for 'just in case' (15' extension cord, towels, zip-lock bags)
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A dozen items for students to learn and then apply 'real time'
(4 stopwatches, 4 calculator clipboards, 4 pens, Excel Kaizen tools & time study sheets)
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2 page Training 'Cheat Sheet' and extensive 5 page trainer instructions with minute by minute and
facilitation details like what are on your flip charts
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The most famous Lean Setup video "building a 4 hour house" (25min length)
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Observing a Nascar Pit Crew video - A unique Setup activity and interactive video questionnaire on what you Gemba! (15min length)
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1 CD with all training instructions, Excel Kaizen tools & time study sheets, 4 hour house video, Nascar Pit Crew Video
and Trainer Questionnaire
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